August 2025
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Inside the August Issue |
Hidden Hazards on Your Roof
BY Daniel Huntington
1. Introduction: The Myth of the “Safe” Roof
Even a seemingly flat or unobstructed rooftop can hide a host of dangers. From deteriorating membranes to unguarded edges, what looks low‑risk often conceals serious fall and trip hazards. Safety managers tend to focus on obvious risks—guardrails, anchor points, warning lines—while overlooking everyday details that trip up workers. A thorough, systematic audit not only uncovers these blind spots but also empowers teams to take corrective action before incidents occur. Use this checklist to ensure no hazard goes unnoticed and to foster a culture of proactive rooftop safety.
2. Four Key Audit Categories
Structural Integrity
• Membrane Condition: Look for cracks, blisters, or punctures that can lead to water ingress and weakened substrate. Even small splits accelerate deterioration under foot traffic.
• Ponding Water: Identify areas where water accumulates—this increases slip risk and accelerates membrane breakdown. Ensure drains are clear and roof pitch is adequate.
• Roof Penetrations: Inspect around vents, fans, and HVAC units. Check for cracked seals or loose flashing that can cause leaks and unstable footing.
Edge Protection
• Guardrails & Handrails: Verify that railings meet OSHA/ANSI height and load requirements, with no loose posts or missing hardware.
• Warning Lines & Safety Zones: Confirm that warning lines are correctly placed at least 6 feet from unprotected edges and clearly marked with high‑visibility flags.
• Toe Boards & Kick Plates: Ensure toe boards are present where required to prevent tools or debris from rolling off the roof edge.
Anchor Points
• Certification & Load Ratings: Check each anchor’s inspection tag for valid load ratings and certification dates.
• Placement & Spacing: Confirm anchors are positioned to allow adequate coverage for lifelines or lanyards, minimizing free‑fall distance.
• Wear & Corrosion: Examine welds, hardware, and mounting plates for rust or fatigue that could compromise strength.
Trip & Slip Hazards
• Debris & Obstructions: Look for loose materials—tools, scrap metal, cable reels—that clutter walkways and create trip points.
• Cord & Hose Routing: Ensure power cords, air hoses, and condensate lines are secured off walking paths or routed through cable covers.
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