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Five Mechanisms
Vacuum Filtration for Class 1 to 10 Cleanrooms

Whatever the class of a cleanroom, every square inch of it should be absolutely pristine. Ceiling panels, lighting units, filters, sprinkler heads, walls, glass surfaces, process equipment, piping systems, floors, and manufacturing equipment must be decontaminated regularly.

Even the ambient air has to be monitored and maintained at proper levels. HEPA-filtered ventilation systems, assisted by preventive measures, help manufacturers limit airborne contamination. However, in order to assure environmental purity, regular housecleaning procedures are also necessary.

Cleaning with both a HEPA-filtered vacuum and traditional wipe-down methods are standard housekeeping procedures in most cleanrooms. Yet in critical cleaning situations, vacuuming may be the more efficient method because particles are retained inside the machine with little chance of being exhausted into the atmosphere (provided the vacuum has a HEPA-filtered exhaust stream).

So, what should a cleanroom vacuum include? According to the people at Nilfisk CFM, which manufactures vacuums for Class 1 and Class 10 cleanrooms, any vacuum cleaner used in a biotech, parenteral cleanroom must be HEPA-filtered to ensure that 99.97 percent of all particles down to and including 0.3 microns are collected and retained.

In addition, it is absolutely critical that the HEPA filter be installed after the motor to filter the exhaust stream. The motor’s commutator and carbon brushes generate dust, and if the exhaust stream is not filtered that dust will be released into the environment.

A word of caution: not all HEPA-filtration systems are created equal. Nilfisk recommends that the vacuum contain a multi-stage, graduated filtration system for peak operating efficiency. A graduated filtration system uses a series of progressively finer filters to trap and retain particles as they move through the vacuum.

The largest particles are captured first by coarser filters; smaller particles are then caught and retained by the finer HEPA filters. This multi-stage system protects the HEPA filters from blockage and excessive wear-and-tear, maintaining peak performance. (When equipped with an ultra low penetration air (ULPA) filter, the system should retain up to 99.999 percent of all ultra- fine particles, down to and including 0.12 microns in size).

Additionally, the filtration system in your vacuum should use oversized filters, which

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